Best jigsaw blades for metal

Best jigsaw blades for metal

Although primarily used in woodworkings, a jigsaw is equally a performer in metal cutting, as well. But the real player here that determines the performance of a jigsaw is the blade. It's not going to be a lie if you say almost 70% of what a jigsaw delivers is - credit goes to the blade.
 
But if you are not putting the best jigsaw blades for metal materials in the saw, things are not going to be quite impressive for you. So, here we are, with a list of the best blades for your cutting device. If you are on the same page as we are that a high-quality saw blade is all that matters, let's hop in!

What Is The Specialty Of Metal Cutting jigsaw Blade?

Obviously, you are not going to use the same blade that you use to cut wood for a metal-cutting project. To cut through metal, the blade has to be stronger than the regular ones. For a jigsaw, using a blade made from Bi-Carbon material will be the best choice. Plus, the teeth count is also a very important factor for this reason.

Any blade from around 18 to 24 teeth per inch is going to be a suitable choice for cutting metals. It's a plus; if you are using a blade that comes with curved teeth, it will be even more sturdy and can deliver maximum performance. 

How Thick Of Metal Can A Jigsaw Cut?

Depending on the strength and teeth-count, the depth to which a jigsaw blade cuts will vary. But for most cases, cutting through 15 mm for steel to 25 mm for aluminum is pretty common. But as mentioned, it highly depends on the teeth-count, as well. If you can manage a blade of teeth count of 20 TPI or more, cutting deeper is possible. 

What Type of Metal Does a Jigsaw Cut? 

A regular strong jigsaw blade can easily cut Mild steel, sheet metal (both ferrous and non-ferrous), and aluminum. However, for different metals, the blade may need different teeth to count. So, you have to check the required teeth-count before getting one for the material you are planning to cut through.

Are Blade Length Important For Jigs?

There is no ideal length for a jigsaw blade, to be honest. But you have to make sure that the blade's length suits the cutting area of the metal.

No matter what is the length, make sure that there is 25mm of legroom available. This is just to keep your hands safe from the bounce-back of the blade while cutting any metal. 

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Top Best Jigsaw Blades for Metal 

Diving in the ocean of jigsaw blades and picking up a few of the most powerful ones is not an easy task. But we did swim a lot and found out these 4 pieces that can deliver maximum output for you!

Bosch T118AF 5-Piece 3-5/8 In Jig Saw Blades

We have one of the leading brands in town - Bosch on our list to start it off. The T118AF 5-piece blade is a tough cutter for any type of metal you place underneath it. From thick metals to thin ones, no metal is too tough for this one.

The blade has got it covered when you have thick metals of 10 to 16 gauge thickness and thin metals from 1/16 inches and ⅛ inches of thickness. Simply attach it to the jigsaw and wait for it to cut through the metal like a knife in the butter.

One of the main reasons why this one is quite a champ in cutting metals of diverse thickness is because of its higher tooth count. It has an impressive 24 TPI progressive tooth design that ensures a smooth cut every time you put any metal under it.

Not to mention, it comes with Bosch's famous break-resistant profile that makes it a pretty durable one.

Why Should You Buy It?

A strong blade with 24 teeth per inch is quite a promising one for cutting heavy-duty metal. It comes out as a smooth cutter for both thick and thin metal, that too, at a very affordable price range—definitely a good one for any user.

DEWALT - DW3776-5 Jigsaw Blades, Thin Metal Cutting, T-Shank, 3-Inch, 24-TPI, 5-Pack (DW37765)

DEWALT DW3776-5 is also one of the great products we have reviews in our list. It has unique curved teeth that reduce stress and increase the blade’s longevity. The manufacturers have the body with cobalt steel as a result you got a highly strong blades.

So, it expands the blade’s life and durability. Moreover, it reduces the possibility of breakage. It may even last three times longer than ordinary jigsaw blades.

U-shank blade fits with DEWALT and some other universal shank jigsaws that provide smooth cuts. The device uses 3 inches, 24 TPI medium Metal, and cobalt steel and so it is easy to use.

at a glance

  • Fits all Bosch and DEWALT jig saws (T-shank design )
  • Unique curved tooth design for longer blade life and faster cuts
  • Cobalt steel (Bi-Metal) maximizes blade life
  • Applicable to cut Thin Metal Cutting, T-Shank, 3-Inch
  • Best technology and metal combination ensure long-life benefits

Makita 10 Piece - T Shank Metal Jigsaw Blades

With classic Japanese technology in blood, Makita never ceases to impress us with their tools' quality. The T-shank metal jigsaw blades are no exception in this case. This high-quality, heavy-duty blade comes with 21 teeth per inch, which makes it a quite robust and sharp cutter.

It can equally cut through metal, mild steel, and aluminum sheet metal. Thickness doesn't matter much when it comes to using this champ. For example, it smoothly cuts through 11 to 16 gauges of sheet metal pretty easily. In the case of mild steel, it can slice through 1/12 inches of thickness without any issue.

Having a T-shank design comes with some good advantages. One such perk is that it can be easily mounted and dismounted from the jigsaw. Plus, it is quite sturdy when it comes to gripping it on the blade housing. That means it feels quite stable in its place.

Why Should You Buy It?

This one is a versatile blade that can cut not only thick metal but also aluminum and mild steel. Plus, it has got your back when it comes to thick metals and aluminum. Again, being a T-shank one, it is quite easy to install and displace. Absolutely a genius choice.

Lenox Tools 1991560 T-Shank Thick Metal Cutting Jig Saw Blade

Although the name Lenox is less known in the jigsaw blade field, it doesn't mean it comes will less of any surprise. The 1991560 heavy-duty blade offers professional-level smoothness and unparalleled quality.

The blade is constructed with power blast technology that increases durability and strength for long-term use. Above that, the blade works on the patented T2 technology that ensures faster and more efficient cut compared to regular blades that you find in the market.

Thanks to its bi-metal technology, the blade is hard to bend or break. You can try to enforce strength on it to break it down, but you won't succeed as the impact will be absorbed in the little dimples on its surface.

With 14 TPI on board, the blade can cut through fairly thick metals quite smoothly. It can slice through 3/32-inch thick metal with zero resistance and backlash.

Why Should You Buy It?

The best thing about the Lenox jigsaw blade is the bi-metal technology it applies. This makes sure that the blade doesn't break when you apply tremendous force on it while cutting metal items. This is a unique selling point that should win the bet

DEWALT DW3774-5 T-Shank Jig Saw Blade

And we bring down the shutter with one of the leading brands in the power tool industry - Dewalt. The DW3774-5 T-shank blade is a perfect choice for you if you are using a Bosch or a Dewalt jigsaw. This one suits both the brands' devices.

What makes this one a standout from hundreds of other options is the curved tooth design it comes with. This curve design can mitigate the blade's stress points to ensure that the cutter can last longer. Plus, it also makes sure it cuts faster than other regular blades.

Made from durable Cobalt steel, which is also known as Bi-Metal, you can rest assured that the blade will last quite long. Plus, the 18 teeth per inch profile plays a vital role in it being smooth when cutting thick metal.

Why Should You Buy It?

If you are using a Bosch or Dewalt power jigsaw, this one should be your prime choice as it suits perfectly to these devices. Plus, its unique curved teeth design offers extra durability that you don't get in most blades nowadays.

Tips For Cutting Metal With A Jigsaw

Here are some tips that you can follow to have a safe and perfect metal cutting session with a jigsaw. Although these are tips, consider these to be some of the essential parts of the metal cutting process.

  • Wear proper protective gear - gloves, goggles, and shoes to save your body from splinters.
  • Before cutting the area, mark it out with a marker.
  • Use clamps to secure the metal piece to the workbench. Otherwise, if it moves, it will ruin everything.
  • Turn off the device fully and put the appropriate jigsaw blade inside before applying it to the metal.
  • In the midst of the cut, apply a few drops of cutting fluid to cool down the cutting area. Then continue again.

Final Words

Cutting metal is significantly different than cutting wood. Although jigsaws are prominent for slicing wood, with the right blade in place, it can easily pierce through solid metal, as well. However, finding the best jigsaw blades for metal is the only challenge you have to overcome in this case.

In this piece, we tried to make sure you get the best one without having to dig deep into the options. Leave us feedback if you find any of the blades we reviewed lived up to the mark for you.

Have a safe cut!

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